Storage systems play a key role in any warehouse or factory. Installing the right number of racks with sufficient preparation and the right tools can optimize your operations, keep facilities organized, and enhance safety. Conversely, a rushed storage system installation can cause inefficiencies, pose safety risks to staff, and lead to repairs and revisions later on.
Access all the benefits of new storage systems without the issues by watching out for these four common mistakes.
Is the floor ready for a storage system installation project? Even small imperfections in the floor could lead to big problems. Before you order your materials or start storage installation, look for issues like:
Even if the issue seems small at first glance, it can affect the storage system’s cranking components or lead to rack misalignment, increasing the risk of system collapse. We recommend having a professional conduct a thorough floor analysis and concrete test, and then making any repairs and releveling the floor to appropriate standards through shims or reflooring. This process can prevent future complications and create a secure, stable foundation for your storage system.
Always install all of the safety equipment and recommended safety components that go into your storage system. Even if the systems seem superfluous or unnecessary for your region or applications, it’s important to put them in place—even if it seems to slow down installation. Some critical safety components that are left undone include:
These components can prevent collapse if your facility uses heavy forklifts or is in seismically active areas, keeping your employees safe and ensuring your facility stays compliant.
One of the most common mistakes is improper assembly. Using the wrong fasteners, improperly tightening them, or skipping parts of steps can lead to storage systems that look complete but are unstable or unequipped to handle heavy loads. Not only can this make your storage racks break down faster, but it can also endanger the staff who work near them.
The best way to mitigate this problem is to methodically follow the manufacturer’s installation and assembly guides. Follow these additional storage system tips when installing your system:
One invisible problem many facilities have is not accounting for how the new storage system will impact their workflows. Rack layout can interfere with product accessibility in tight quarters. Dense or deep storage can disrupt how people move throughout the facility and cause bottlenecks or delays.
As you choose the size and location of the storage solution, prioritize accessibility alongside storage capacity. Consider traffic flow, how often staff need to pick different product types, and the required width and accessibility of warehouse aisles. You can use these details to pick a storage location that won’t disrupt movement—and instead might even enhance it.
At Storage Systems USA, we offer a wide array of storage solutions for varying facilities, industries, and layouts. We provide storage assemblies for industrial facilities, educational buildings, municipal buildings, and healthcare centers, to name just a few. Our clients are welcome to tour our facility and see the various solutions we offer for different applications.
Reach out today to speak to Storage Systems USA about what you need in a storage system.
High-density mobile systems are designed to increase storage capacity by eliminating fixed aisles. Unlike traditional static shelving, these systems reduce wasted space by mounting cabinets or shelving on carriages that move along rails. This blog compares Montel and Spacesaver high-density storage solutions to help you determine which option aligns best with your requirements.
Montel’s high-density systems are built to make the most of your available space. Their mobile shelving, racking, and industrial storage options can be configured to fit nearly any length, width, or height, making it easier to match the system to your exact storage needs. Montel specializes in powered and mechanical-assist systems, like SafeAisle and Mobilex, which eliminate fixed aisles to increase storage capacity within the same footprint.
Some key advantages of Montel high-density systems include:
Storage Systems USA offers high-density mobile shelving units from Montel that are designed with flexibility and efficiency in mind. These systems help create storage wherever it’s needed and include space-saving features that optimize capacity. They can be reconfigured over time to adapt to changing requirements and are available in a range of colors to coordinate with interior finishes. Some models are also designed to limit access, helping to protect stored items in shared or sensitive environments.
Spacesaver offers robust high-density storage solutions designed for a variety of environments.
Spacesaver storage systems offer these advantages:
Spacesaver’s storage systems minimize wasted aisle space by mounting shelving or cabinets on carriages that travel along rails. Depending on the layout and needs of your facility, control options include manual, mechanical assist, and powered.
Montel consistently offers greater flexibility, higher capacity, and more advanced safety features. Montel’s systems are engineered to support heavier loads and longer carriage lengths, making them better suited for large-scale or evolving storage requirements. Their integrated safety technology, extensive customization options, and ability to reduce floor space by up to 50% give Montel a distinct edge. In addition, Montel systems are designed with adaptability in mind, making future reconfiguration simpler and more cost-effective compared to Spacesaver. For organizations looking to maximize long-term value, safety, and efficiency, Montel stands out as the smarter investment.
Storage Systems USA offers high-density mobile shelving systems from both Montel and Spacesaver to help organizations make better use of their existing space. Whether you’re working with specific storage requirements, limited floor space, or changing operational needs, our team can guide you in selecting a system that fits your goals. Contact us or visit our Phillipsburg, New Jersey facility to explore storage solutions tailored to your industry.
Maximizing facility storage is a challenge for organizations of all types. Warehouses, healthcare centers, libraries, museums, and more all face the same question: how can you create more space without expanding your building footprint? In today’s fast-paced environment, making the most of your existing storage setup is not just about convenience; it is a strategic advantage.
Fortunately, there are proven strategies that help optimize space without the need for new construction. By rethinking layout designs, utilizing vertical areas, and investing in high-density storage solutions, businesses can significantly increase capacity and streamline operations within their current footprint.
No matter the type of facility, a thoughtful layout can create meaningful improvements. In a warehouse, this might involve reorganizing racks and narrowing aisle widths. In a library or archive, it could mean reconfiguring shelving and arranging collections for better accessibility.
Strategic placement also matters. High-use items should be stored in accessible areas to improve daily workflow, while less frequently accessed items can be stored in remote or harder-to-reach sections. By matching layout to use patterns, facilities can increase both storage density and productivity.
When horizontal space is limited, vertical storage offers one of the most effective ways to expand capacity. Systems such as vertical carousels and lean-lifts allow facilities to make full use of high ceilings while keeping stored materials organized and accessible.
Another option is over-dock or above-door storage. These areas are often overlooked yet can hold items that are not needed every day, freeing up floor space for more active use. By incorporating vertical systems, facilities gain significant capacity without expanding their footprint.
High-density storage solutions are designed to maximize usable space by reducing the number of aisles required for access. Mobile shelving systems, such as Mobilex® and SafeAisle®, move on tracks to create compact configurations that fit more within the same square footage.
Key advantages include:
While these systems require an upfront investment, the long-term space savings and efficiency gains make them a valuable choice for many facilities.
Optimizing your storage setup is not only about equipment. The right inventory management approach plays a major role as well.
Both approaches have value, and the right strategy depends on your industry requirements, customer expectations, and risk tolerance.
At Storage Systems USA, we help organizations overcome space challenges with innovative storage setups tailored to their needs. Our team has decades of experience creating solutions for office, industrial, educational, library, government, healthcare, and museum environments. From mobile shelving and vertical carousels to specialized museum and archival systems, we provide designs that maximize capacity and efficiency.
Whether you are looking to redesign your layout or integrate a new high-density storage system, we’ll guide you from concept to installation. Explore our markets served or review our products to learn more.
Ready to expand your facility storage? Contact us today to get started.
Hanel vertical lifts and vertical carousel systems are trusted options in material handling. These advanced storage units maximize vertical space, streamline workflows, and ensure that staff can retrieve items quickly, safely, and accurately. In this blog post, we’ll break down what vertical carousels are, how they’re made, and their benefits to help you determine whether they are a good fit for your storage needs.
A vertical carousel is a rotating storage device designed to move vertically, bringing stored products directly to the user at an ergonomic height. Instead of sprawling across valuable floor space, the system organizes trays (also referred to as carriers) along a fixed frame. This system delivers requested items quickly and reduces the time employees spend searching or reaching for materials.
Vertical lifts feature trays that are picked up and deposited in bays. Two rows of supports contain the trays, and an automated elevator moves vertically to bring the tray to the operator.
Vertical carousels use a rotating chain drive to access fixed carriers. The primary design elements that make up a vertical carousel include:
Vertical lifts feature similar design elements, with a more modular design that allows them to be tailored to specific industries, products, and workflow needs.
Hanel vertical lifts and carousel systems are increasingly common in areas that require compact, secure, and high-density storage.
Hanel systems provide numerous advantages for organizations across industries:
Hanel vertical lifts and carousels are used across diverse sectors:
What is the difference between a Hanel Lean-Lift® and a Hanel Rotomat®? The Lean-Lift® is a vertical lift module (VLM) that stores items in trays and retrieves them using an extractor positioned between two storage columns. The Rotomat® is a true vertical carousel, where trays rotate along a fixed path to bring items forward. Both deliver goods to an ergonomic access point using different mechanics.
How much floor space can I save? Hanel systems can reduce storage footprints by up to 60%, depending on ceiling height and the type of items stored.
Which industries benefit most from Hanel systems? They excel in manufacturing, industrial, pharmaceutical, government and military.
What are the main benefits of using Hanel storage? Improved ergonomics, enhanced safety, higher productivity, better accuracy, and long-term cost savings are consistent benefits seen across industries.
Can Hanel systems integrate with WMS or ERP software? Yes. Hanel solutions seamlessly integrate with inventory control systems and warehouse management platforms, including SAP and other ERP tools. This ensures real-time visibility and streamlined logistics.
Whether you need to optimize production space, protect sterile medical supplies, or streamline office records, Hanel vertical lifts and carousels deliver unmatched efficiency and security. At Storage Systems USA, we help businesses across industries design storage solutions tailored to their specific needs.
Ready to explore how Hanel systems can transform your operations? Contact us to get started.
Customized commercial storage systems are an effective way to solve storage challenges while making it easier and more efficient to access files, equipment, and other objects.
High-density industrial storage solutions come in a variety of shapes, sizes, and configurations to optimize how space is used in places like warehouses, manufacturing plants, distribution centers, law enforcement and healthcare facilities, and more.
Here, we’ll explore some of the many options available and how storage systems can be customized to meet the needs of a variety of unique applications. Keep reading to learn about NJ industrial storage solutions.
Mobile business shelving and racking free up more space for foot traffic and equipment. Shelving units can be expanded or compacted to provide easy access in less space.
For example, Storage Systems USA’s Mobilex® high-density shelving system adapts to nearly any space’s unique storage requirements, with electrical and mechanical models available based on your needs. Similarly, our SAFERAK® industrial shelving solution lets you reclaim as much as 50% of storage space in warehouses.
Vertical storage makes it possible to fit more files or items into each square foot of floor space. These systems, such as the Hanel Vertical Lean-Lift, maintain a small footprint by taking advantage of vertical space and electric or mechanical carousel mechanisms that carry shelves and racks up and down for easy access. With a high load-bearing capacity and smooth movement, these systems make order picking more efficient; streamline tool, equipment, or records storage; and keep walkways clear.
Law enforcement agencies and office spaces need secure commercial storage systems that prevent unauthorized access to materials while still allowing easy access for approved personnel.
Many law enforcement agencies use secure lockers to protect and maintain access control for duty and evidence bags.
Storage Systems USA offers multiple types of law enforcement and police lockers that can keep items secure yet accessible when needed, including pass-thru, non-pass-thru, and refrigerated evidence lockers. Duty bag lockers are also available with a range of customizable features, including heavy-duty gauge steel construction and various configurations for organization.
Additional storage solutions for law enforcement settings include:
Law enforcement facilities and offices frequently use secure storage for HR and other personnel documents, financial and legal documents, tax papers, and similar records. A modular filing system is a space-saving way to address both secure long-term and daily access storage. Files can be configured to protect records and personally identifiable information (PII) while still allowing authorized access for routine-use files.
Beyond documents and paper files, specialized storage benefits 3D items like artifacts, medicines and medical devices, and even plants. Examples include:
Museum pieces, artwork, and archival documents need protection from damage or loss due to moisture, light, temperature extremes, and theft. Customized storage cabinets, racks, drawers, and mobile shelves help preserve these irreplaceable treasures and keep them secure in controlled environments, all while optimizing the available space.
Our museum storage and art rack options also include:
Healthcare products like medicines, instruments, and medical devices require environmental control as well as security from loss or unauthorized access. Storage Systems USA offers temperature-controlled systems designed for the unique needs of healthcare and pharmaceutical applications.
Innovative farming practices have moved the growing process indoors. Many agricultural operations—from vegetable growing to seed starting—can be accomplished with great success in high-density grow racks, such as our GREENRAK™ system. These mechanically-assisted racks support planting, growth, and harvesting in small spaces and challenging environments. Soil or growing media, lighting, irrigation, and drainage can all be monitored throughout the growing cycle with our convenient, custom vertical farming solutions.
If you need a reliable NJ industrial storage solution provider for your application, you’ll find it at Storage Systems USA. We can tailor solutions to your specific needs by maximizing your storage in existing facilities and protecting against damage and loss.
Our Phillipsburg, NJ location includes a 12,500-square-foot showroom and design resource center to help you visualize the possibilities. We also provide on-site consultations and detailed project plans to make sure the solution fits your needs.
Contact us today to discuss your storage and organizational challenges or to get started on a new system.
For countless businesses in the Lehigh Valley, commercial storage systems solve organizational problems and bring new opportunities to streamline operations.
Manufacturing facilities, distribution centers, and warehouses need reliable storage solutions that make efficient use of space while keeping stored goods easily accessible. High-density storage solutions like mobile shelving and vertical carousels optimize how space is used and help streamline work. These systems can be used to move items from place to place or even swap out products or tools for different seasons and projects.
Vertical storage also allows manufacturers and warehouse operators to fit more goods and materials into each square foot of floor space. These systems have a small footprint, and users can stock high-frequency goods at the bottom and less frequently used goods near the top. Combining these systems with lift machinery makes these systems even more efficient for fast-paced picking and packing. And of course, thoughtfully designed vertical storage systems open up walkways and paths for forklifts or other large equipment throughout a facility.
Here we’ll look at some of the ways commercial storage systems are used in specialized settings to use space efficiently and keep items secure.
Not all commercial storage solutions provide the security features that both law enforcement offices and businesses require. Tailor-made storage solutions for these settings include built-in racks, trays, and doors; reliable security mechanisms; and physical strength for bearing heavy loads. For example:
Beyond securing sensitive and private documents, other businesses require specialized solutions for efficient storage of 3D objects and non-paper materials. Two common examples include:
Finding the right commercial storage systems can elevate your Lehigh Valley area business by maximizing the storage potential in your existing facilities and protecting materials from damage and loss. At Storage Systems USA, we’re committed to creating innovative industrial storage solutions that suit the unique needs of different industries and facilities.
We serve commercial and industrial centers around the Lehigh Valley area, including Allentown, Bethlehem, and Easton. Our services include an on-site consultation and detailed project plan to make sure your requirements are met. All systems are designed and built in our 12,500-square-foot showroom and design resource center. We are also an authorized distributor of Montel high-density mobile storage systems. Contact us today to discuss your storage needs.
Law enforcement agency facilities have unique storage needs for evidence, weapons, personnel items, files, and more. The right solutions balance efficiency and accessibility with seamless security and monitoring. Consider how these six specialized storage solutions fit into your team’s daily operations and security requirements.
Firearms require secure, well-protected storage options that allow for maximum control and monitoring. However, storage options also need to fit within the practical size constraints of your tactical gear room. High-density, modular gun lockers can offer both efficient storage and security based on your facility’s needs. With these lockers, you can:
The right storage makes it easy to quickly access evidence while protecting the chain of custody. Secure compartmentalized shelving gives every piece or collection of evidence its place. Integrate the shelving with your preferred inventory management or evidence management system so it’s always clear where evidence is and who has accessed it. You can also restrict access to evidence shelves within locked cabinets, label different shelves based on case type (e.g., narcotics, forensics, ballistics), and keep clear records for every shelf.
It’s not enough to have an organized inventory. Your team also needs carts to transport equipment quickly and safely to where it needs to go. Our mobile equipment carts make it easy to load first-aid kits, multiple units of ballistics vests, and sets of crowd control gear. Then, officers can run the loaded gear through the station or the field. Advantages of these carts include:
Your officers also need storage solutions that fit their personal belongings while they’re on duty. Secure lockers allow them to store personal items with more peace of mind. Each locker can accommodate electronic keypads or individual padlocks for employees retain full control over who has access to their belongings while they’re on duty. Our personalized employee lockers are available in a wide range of sizes and configurations so you can easily build onto your existing storage.
Digital evidence and information need at least as much protection as physical equipment and evidence. Invest in server ranks and cabinets that let you secure your facility’s IT infrastructure. The cabinets can be securely locked while providing plenty of ventilation for servers and hardware. Not only do secure cabinets and racks help track access and prevent security breaches, but they also protect electronics from dust, heat, and environmental hazards.
If your facility has limited storage, every square foot matters. Our vertical storage solutions build up your storage capability with wall-mounted shelves and cabinets. If you have a growing inventory, more evidence, or more staff to accommodate, vertical storage is the answer. You can keep frequently-used items in the lower storage, and keep infrequently needed equipment and excess inventory higher up so it’s accessible but out of the way.
At Storage Systems USA, we design all of our storage solutions to provide more efficiency and convenience. Our specially designed commercial storage solutions give your law enforcement agency secure, efficient, and compliant storage for even the most sensitive items. Contact us today to learn more about how you can benefit from our storage solutions.
Storage locker manufacturers, high-density filing system manufacturers, heavy-duty shelves manufacturers, light-duty and medium-duty warehouse rack manufacturers, and library shelving manufacturers all deliver effective solutions for holding and storing goods and assets. Storage lockers specifically are ideal for conveniently organizing, securing, and protecting everything from personal items to equipment in commercial, industrial, and communal environments. Here, we’ll explore the importance of selecting the ideal partner among metal locker manufacturers and guide you through the best manufacturers of 2024 to help you make the right decision based on your unique needs.
Part of ensuring you have the right storage locker for your application is partnering with an experienced and trusted locker manufacturer that suits your specifications, timeline, and budget. The optimal manufacturer will utilize high-quality, strong materials like steel and have lockers available in the configurations you need. Consider the various options they offer, like door locks, climate control, and finishing treatments, as well as any additional services like locker design, installation, and relocation. You might also look for a company that’s an authorized distributor of well-known and reputable locker brands. Once you’ve determined the requirements of your project, you can successfully proceed with selecting a storage locker manufacturing partner.
The top storage locker manufacturers of 2024 are:
Storage lockers are effective solutions for organizing, securing, and protecting personal items, valuables, and equipment. With all the options out there, selecting the right storage locker manufacturer for your project specifications and budget will help ensure you have the right locker for your storage requirements.
At Storage Systems USA, we manufacture and distribute lockers, mobile storage products, climate-controlled units, vertical carousels, racks, shelving, and more to help clients in diverse industries optimize their space and safeguard assets. Our headquarters and warehouse are located in Phillipsburg, New Jersey, as is our Showroom and Design Resource Center, where you can visit us to explore our innovative storage options.
For clients from museums and libraries to schools and athletic organizations to law enforcement and the healthcare sector, our team of storage solution experts can help you find a functional and affordable storage solution for virtually any application. Contact us today to speak with a team member about our storage locker manufacturing capabilities.